Test Chambers QC

Ozone Test Chamber for Hyundai Automotive Supplier Tamil Nadu — Mobis India Sriperumbudur | ₹6.2L | CE ISO Certified

By Ozone India Technology Team
Ozone Test Chamber for Hyundai Automotive Supplier Tamil Nadu — Mobis India Sriperumbudur | ₹6.2L | CE ISO Certified — Ozone India Technology

Ozone test chamber for Hyundai automotive supplier Tamil Nadu India — Mobis India Limited, the Indian arm of Hyundai Mobis, placed Purchase Order P1903405889 with Ozone India Technology for an ozone test chamber and installation commissioning services worth ₹6,23,090. Mobis India Limited operates in Sriperumbudur, Tamil Nadu — in the same complex that houses Hyundai India's largest manufacturing plant. This blog explains why Hyundai's primary parts supplier in India invested in a premium ozone test chamber, what quality standards govern this testing, and what other automotive Tier-1 suppliers can learn from Mobis India's procurement approach.


Hyundai Mobis — The Backbone of Hyundai's Quality System

Hyundai Mobis is Hyundai Motor Group's primary parts and service division. Globally, Mobis supplies chassis systems, cockpit modules, front-end modules, and after-service parts to every Hyundai and Kia vehicle. In India, Mobis India Limited is Hyundai India's captive module supplier — delivering assembled chassis, cockpit, and lighting modules directly to the Sriperumbudur assembly line just-in-time.

The scale of Mobis India's operation at Sriperumbudur is significant: the company delivers chassis and module assemblies for Hyundai's 700,000+ annual unit production at the Tamil Nadu plant. Every rubber component in these modules — suspension bushings, body-mount rubbers, steering system seals, brake system rubbers — must carry ozone cracking resistance test data before installation into a Hyundai vehicle.

The ozone test chamber purchased from Ozone India Technology is assigned to Mobis India's Quality Control department, with User Department contact P.S. Mohanasivasankar confirmed in the purchase order. This confirms the chamber is a quality control instrument — not R&D — used for batch verification and supplier qualification of rubber components entering Mobis India's production line.


About the Mobis India Ozone Test Chamber Procurement

The PO (Reference P1903405889, dated 20-March-2019) placed by Mobis India Limited covers two line items:

Line 1: Installation and Commissioning Charges for Ozone Chamber — ₹10,000
Line 2: Ozone Test Chamber (set) — ₹6,13,090
Total: ₹6,23,090

The separation of installation/commissioning as a distinct line item (₹10,000) from the equipment value is characteristic of Korean/international automotive procurement — it allows the facility's capital expenditure (equipment) and operating expenditure (installation service) to be separately classified.

Price terms are "Total F.O.R. MIL Site" — meaning Ozone India Technology's price includes freight, unloading, and all charges to Mobis India's Sriperumbudur facility. Payment terms were 50% against proforma invoice, 50% against delivery — a balanced terms reflecting the established supplier relationship.

The ozone test chamber warranty period is one year after receipt, with a penalty clause of 0.1% per day on the order value (subject to 10% maximum) for delivery delay. This penalty structure is standard Hyundai Group procurement practice and reflects the impact that a missing quality instrument has on production scheduling.


What Mobis India Tests in the Ozone Test Chamber

The Quality Control department at Mobis India uses the ozone test chamber for:

Rubber Seal and Gasket Batch Approval

Every batch of rubber seals received from sub-suppliers undergoes ozone cracking resistance verification. The ozone test chamber exposes sample specimens at 50 pphm ozone, 40°C, 70% RH for the duration specified in Hyundai's material specification. Batches that fail are returned to the supplier without entry into production.

Chassis Bushing Compound Qualification

Suspension and steering bushings are safety-critical rubber components. Mobis India uses the ozone test chamber to qualify new rubber compounds submitted by bushing suppliers during PPAP. The compound must pass ozone exposure at Hyundai's specified conditions before first-sample approval.

Module Assembly Rubber Validation

Cockpit module and front-end module rubbers — grommets, grommets seals, anti-rattle pads, and vibration isolators — are validated in the ozone test chamber when new model variants or localisation substitutions are introduced.

Audit and Surveillance Testing

During Hyundai's annual quality system audit of Mobis India, auditors check the ozone test chamber calibration records, recent test logs, and test result trends. The audit confirms that the chamber is being used at the specified frequency and that all results are documented and acted upon.


Hyundai's Rubber Material Specifications and the Ozone Test Chamber

Hyundai Motor Group maintains a comprehensive set of material specifications (MS standards) that govern rubber compounds used in every system. The key MS standards that reference ozone test chamber testing:

  • Hyundai MS-G-620: Rubber sealing material specification — ozone cracking resistance per ISO 1431-1 at 50 pphm / 40°C / 48 hours
  • Hyundai MS-G-610: Rubber vibration isolator material — IS 3400 Part 20 or ISO 1431 ozone testing
  • Hyundai STRESS (performance validation): System-level validation that includes rubber component ozone data
  • IATF 16949 Control Plan: Ozone test frequency listed for all rubber parts on the control plan

Mobis India's ozone test chamber is sized and configured to run all of these test protocols. The chamber operates at the Hyundai-specified conditions, generates traceable data, and supports the PPAP documentation that Hyundai's quality engineers require before approving new material qualifications.

View the ozone test chamber technical specifications


Sriperumbudur — India's Automotive Quality Capital

The Sriperumbudur-Irungattukottai-Oragadam triangle in Kancheepuram District, Tamil Nadu, is India's most concentrated automotive manufacturing location:

  • Hyundai India — 700,000+ vehicles/year
  • Kia India (Anantapur, nearby) — 300,000+ vehicles/year
  • Renault-Nissan (Oragadam) — 250,000+ vehicles/year
  • BMW India (Chennai) — premium segment
  • Royal Enfield — motorcycles
  • 400+ Tier-1 suppliers including Mobis India, INZI Controls, Samvardhana Motherson, Tenneco

Every one of these OEMs and Tier-1 suppliers has a quality laboratory. Not every lab has an in-house ozone test chamber — and those that do not rely on third-party laboratories. The in-house ozone test chamber at Mobis India gives the quality team same-day test results rather than waiting for external lab turnaround.

For the Sriperumbudur cluster, Ozone India Technology delivers ozone test chambers by road from Greater Noida — a 2,100 km route with transit time of 3–4 days by surface freight, or 1 day by express logistics. Installation and commissioning at Sriperumbudur is handled by Ozone India Technology's south India service team.


Mobis India Hyundai Rubber Component Types — Ozone Test Volume (annual)

Estimated tests per year0.0080160240320400Suspension bushings: 340Suspension bushingsBody & cockpit seals: 280Body & cockpit sealsBrake system rubber: 180Brake system rubberGrommets & isolators: 200Grommets & isolators

Hyundai Rubber Material Standards — Ozone Test Parameters

Parameter value0.001428425670Ozone concentration (pphm): 50Ozone concentration (pphm)Temperature set point (°C): 40Temperature set point (°C)Humidity target (%RH): 70Humidity target (%RH)Exposure duration (hours): 48Exposure duration (hours)

Sriperumbudur Automotive Cluster — Tier-1 Ozone Chamber Installations

Number of facilities0.0048121620SIPCOT Park Tier-1 with OTC: 12SIPCOT Park Tier-1 with OTCSIPCOT Park without OTC: 8SIPCOT Park without OTCUsing external lab: 6Using external labOzone India Tech customers: 4Ozone India Tech customers

OTC Purchase Value — Mobis India vs Market Range (₹ Lakh)

Price (₹ Lakh)0.0048121620Entry-level OTC (100L): 4.5 LEntry-level OTC (100L)Mobis India OTC value: 6.1 LMobis India OTC valueLarge OTC (250L+): 8.5 LLarge OTC (250L+)Imported equivalent: 18 LImported equivalent

Why Mobis India Ltd. Chose Ozone India Technology

The ozone test chamber selection at Mobis India Limited was made by the Quality Control department, with authorisation from GP-Procurement (Vaisagvenibabu at gmobis.com). Several factors drove the decision:

Hyundai Group-Accepted Documentation: Ozone India Technology's CE Declaration of Conformity (CE-2621A), ISO 9001:2015 certificate (UQ-270426AD1), and factory test reports are accepted by Hyundai's quality auditors. This is the key differentiator — a chamber that generates unaccepted documentation is a compliance liability, not an asset.

F.O.R. Site Pricing: The total cost including freight, unloading, and all incidentals to the Sriperumbudur facility was included in the quoted price. Korean and international automotive companies prefer F.O.R. site pricing because it eliminates hidden logistics costs.

One-Year Warranty from Receipt: The warranty runs from the date of receipt, not the date of manufacture — a buyer-friendly term that Ozone India Technology's warranty policy supports.

Installation Commissioning as Separate PO Line: Ozone India Technology's ability to separately invoice the commissioning service (₹10,000) from the equipment value (₹6,13,090) aligned with Mobis India's capex/opex accounting structure.


Conclusion — Ozone Test Chamber for Hyundai's Premier Indian Supplier

Mobis India Limited's ₹6,23,090 investment in an ozone test chamber from Ozone India Technology reflects the quality infrastructure commitment of India's leading Korean automotive Tier-1 supplier. In-house ozone test chamber capability at the Sriperumbudur facility ensures that Hyundai India's assembly line is protected from rubber component failures, enabling the zero-defect supply chain that Hyundai's production schedule demands.

For automotive Tier-1 suppliers, Korean automotive component manufacturers, or any quality-focused company in Tamil Nadu, Andhra Pradesh, Karnataka, or across India who needs a certified ozone test chamber accepted by Korean OEM quality systems, Ozone India Technology delivers. Explore our ozone test chamber landing page, browse our complete product catalogue, or connect with our sales team. Call +91 96500 17943 for a Hyundai-specification OTC quotation within the same business day.

ozone test chamber for Hyundai automotive supplier Tamil Nadu India — Ozone India Technology installation

Frequently Asked Questions

What Hyundai standards require ozone test chamber data?
Hyundai MS-G-620 (rubber sealing material), MS-G-610 (rubber vibration isolator), and IATF 16949 Control Plan requirements all reference ISO 1431-1 ozone cracking resistance testing. Mobis India's Quality Control department specified the ozone test chamber to validate all rubber compounds entering production.
What is F.O.R. site pricing for an ozone test chamber?
F.O.R. (Free on Road) site means the price includes all freight, unloading, insurance, and incidental charges to the buyer's facility. Mobis India specified F.O.R. MIL Site — Ozone India Technology's ₹6,23,090 includes delivery and commissioning at Sriperumbudur.
Why did Mobis India's PO include a separate installation commissioning line item?
Korean and international automotive companies separate capital expenditure (equipment) from operating expenditure (installation service) for accounting purposes. The ₹10,000 commissioning charge was a distinct PO line item from the ₹6,13,090 equipment value.
What is the penalty clause for late delivery of an ozone test chamber?
Mobis India specified 0.1% per day on the order value, subject to a maximum of 10% of total order value. This structure is standard Hyundai Group procurement practice. Ozone India Technology delivered within the agreed timeline.
Does Ozone India Technology deliver to Tamil Nadu?
Yes. Ozone India Technology has delivered and commissioned ozone test chambers at INZI Controls India and Mobis India in Sriperumbudur-Kancheepuram. Road freight from Greater Noida is 3–4 days. Service team support is available in Tamil Nadu. Call +91 96500 17943.

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OI

Ozone India Technology Team

CE and ISO 9001 certified ozone generator manufacturer based in Greater Noida, Uttar Pradesh. 11 years of manufacturing experience across pharmaceutical, food processing, STP/ETP, hotel, hospital and industrial applications. IIT Patna MBA team. Exporting to UAE, Kenya, Bangladesh and 15+ countries.

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