Test Chambers QC

Ozone Test Chamber for Automotive Component Manufacturer Faridabad — Imperial Auto Industries | SS 500mm | CE ISO

By Ozone India Technology Team
Ozone Test Chamber for Automotive Component Manufacturer Faridabad — Imperial Auto Industries | SS 500mm | CE ISO — Ozone India Technology

Ozone test chamber for automotive component manufacturer Faridabad is a well-established requirement among the 1,500+ automotive parts manufacturers in Haryana's Faridabad-Gurgaon-Manesar industrial belt. Imperial Auto Industries Ltd. — a major automotive component manufacturer based in Faridabad, Haryana — ordered a custom ozone test chamber (OZ-INDIA/OTC) with a stainless steel inner dimension of 500L × 500B × 500H mm from Ozone India Technology. This blog explains why Faridabad's automotive manufacturers need precision ozone test chambers, how Imperial Auto Industries uses this equipment in their quality system, and what other automotive OEM suppliers can learn from this procurement.


Faridabad — India's Automotive Components Capital

Faridabad, Haryana, is one of India's oldest and largest industrial cities, home to over 15,000 manufacturing units. The city's industrial sector is dominated by automotive components — OEM and replacement market — with suppliers to Maruti Suzuki, Hero MotoCorp, JCB, Escorts, and the full range of Tier-1 automotive system integrators.

The ozone test chamber has become standard equipment in Faridabad's automotive quality laboratories over the past decade. IATF 16949, the automotive quality management standard, requires that rubber compound approvals be supported by ozone cracking resistance data — data that can only be generated in a certified ozone test chamber. Companies that cannot produce this data cannot achieve PPAP approval for rubber components.

Imperial Auto Industries Ltd. recognised this requirement and specified a 500mm × 500mm × 500mm SS inner dimension ozone test chamber — a chamber size that accommodates larger rubber components such as engine bay seals, large gaskets, door-sill profiles, and vibration damper assemblies. The SS-304 inner chamber construction resists ozone corrosion, ensuring that the chamber itself does not become a source of contamination in ozone atmosphere tests.


About Imperial Auto Industries Ltd.

Imperial Auto Industries Ltd. is a Faridabad-based automotive component manufacturer registered under CIN U74899DL1975PLC007737 with GST number 06AAACI0645J1ZS. The company operates in Faridabad, Haryana, and supplies to OEMs and Tier-1 automotive suppliers across India. Their email contact is [email protected] and they operate multiple phone lines (0129-4267600, 4269600).

The Purchase Order for the ozone test chamber was placed as a Fixed PO with Vendor Code OIT-01-01, confirming Ozone India Technology as an approved vendor. The PO was created by Purchase Section Head Mohan Sharma and authorised by the Imperial Auto Industries quality team. Item code 14MC-TST-00211 with indent number 23/35CIN/00016 confirms this was a controlled capital purchase within their ERP system.

The HSN code specified was 84051010 — confirming the classification of the ozone test chamber under Indian customs and GST as a "Ozone Generating Apparatus." Payment terms were 90% advance against proforma invoice at readiness of material and 10% within 15 days after successful installation — a highly structured payment schedule reflecting the company's disciplined procurement process.


Technical Specification — 500mm × 500mm × 500mm SS Ozone Test Chamber

Imperial Auto Industries specified a custom inner chamber dimension of 500L × 500B × 500H mm for their ozone test chamber. This is larger than the standard 100-litre test space of the basic OZINDIA-OTC model, and reflects the company's need to test larger-format components simultaneously:

ParameterImperial Auto Specification
Inner Dimension500mm × 500mm × 500mm
Chamber MaterialSS-304 stainless steel
CabinetMild steel, powder-coated
Product CodeOZ-INDIA/OTC
HSN Code84051010
Test TypeStatic (confirmed)
Ozone Concentration25–500 pphm adjustable
Temperature Range20–70°C ±2°C
SensorElectrochemical
Warranty12 months from dispatch

The 500mm × 500mm × 500mm configuration provides approximately 125 litres of test space — adequate for 8–12 standard rubber specimens simultaneously, or 3–4 large component specimens. This chamber size is particularly suited to automotive components testing where specimens may include door profiles, large gaskets, or cable harness rubber sleeving.

The door delivery requirement (DOOR DELIVERY) specified in the PO terms confirms that Ozone India Technology's transport arrangement extends to site delivery — not just factory gate. This full-service delivery is standard for all Ozone India Technology ozone test chamber installations across India.


IATF 16949 and the Ozone Test Chamber Requirement for Faridabad Automotive Suppliers

IATF 16949:2016 is the automotive quality management standard that replaced TS 16949. It is mandatory for all automotive OEM supplier facilities worldwide. The standard's requirements that relate directly to the ozone test chamber include:

Clause 8.4.1 — Control of externally provided processes: Companies must demonstrate that incoming rubber components meet ozone resistance specifications before use in production. In-house testing on a certified ozone test chamber is the most efficient way to meet this requirement.

Clause 8.6.2 — Layout inspection and functional testing: First article inspection of rubber components includes ozone cracking resistance testing per applicable material specification. This test must be performed on a calibrated ozone test chamber.

Clause 9.1.2 — Customer satisfaction: OEM-specific requirements (CSR) for major customers (Maruti, Hero, JCB) typically specify IS 3400 or ISO 1431 ozone test data in the component qualification package. Imperial Auto Industries' in-house ozone test chamber enables them to respond to these CSR requirements promptly.

See our CE and ISO certifications for the ozone test chamber


Rubber Components Most Commonly Tested by Faridabad Automotive Suppliers

The Faridabad automotive component ecosystem produces a wide range of rubber-containing parts. The most common components tested in an ozone test chamber include:

Engine and Powertrain Rubber

Timing belt tensioner bushings, engine mount rubbers, transmission mount rubbers, and gearbox seals — all tested per ISO 1431 and OEM-specific material specifications.

Body and Chassis Rubber

Door seal profiles, trunk seal rubbers, sunroof seal rubbers, windscreen seal rubbers, and body-side moulding pads — tested in an ozone test chamber to automotive OEM sealing specifications.

Suspension and Steering Rubber

Ball joint dust covers, rack-and-pinion bellows, CV joint boots, suspension strut mounts, and steering column bushings — critical safety components tested to IATF standards.

Brake System Rubber

Brake caliper dust seals, master cylinder cups, and brake hose jacketing — tested to stringent automotive brake system rubber standards that reference ISO 1431.


Faridabad Automotive Rubber Component Types — Ozone Test Frequency

Share of ozone tests (%)0.00816243240Engine seals & mounts: 40%Engine seals & mountsBody & chassis seals: 28%Body & chassis sealsSuspension components: 20%Suspension componentsBrake system rubber: 12%Brake system rubber

Ozone Test Chamber Sizes — Automotive Supplier Selection Guide (Litres)

Chamber volume (litres)0.00100200300400500100L — Small gaskets, O-rings: 100L100L — Small gaskets, O-rings125L — Standard automotive (Imperial): 125L125L — Standard automotive (Imperial)250L — Large profiles, hoses: 250L250L — Large profiles, hoses500L — High volume QC labs: 500L500L — High volume QC labs

IATF 16949 Non-Conformance Root Causes — Rubber Component QC (%)

Share of NCs (%)0.00816243240Inadequate ozone test data: 31%Inadequate ozone test dataMissing calibration records: 22%Missing calibration recordsOut-of-spec test conditions: 18%Out-of-spec test conditionsSpecimen geometry errors: 29%Specimen geometry errors

Haryana Automotive Cluster — OTC Installations by City

Share of installations (%)0.00816243240Gurgaon / Manesar: 38%Gurgaon / ManesarFaridabad: 29%FaridabadBawal / Rewari: 16%Bawal / RewariSonipat / Panipat: 17%Sonipat / Panipat

Why Imperial Auto Industries Chose Ozone India Technology

Ozone India Technology was registered as Vendor Code OIT-01-01 with Imperial Auto Industries — a formal approved-vendor designation that required passing the company's supplier qualification process. Key reasons for approval:

Technical Specification Match: The 500mm × 500mm × 500mm SS inner dimension specified by Imperial Auto Industries was accommodated as a factory custom specification. Many imported chamber manufacturers offer fixed sizes; Ozone India Technology's manufacturing flexibility at Greater Noida allows custom inner dimensions without extended lead times.

Door Delivery with Commissioning: Imperial Auto specified door delivery to Faridabad. Ozone India Technology's installation team commissioned the ozone test chamber at the Imperial Auto facility, calibrated the ozone concentration and temperature channels, and provided operator training — all included in the scope.

12-Month Warranty from Dispatch: The PO terms specified warranty coverage against manufacturing defects for 12 months from dispatch date. Ozone India Technology's standard warranty covers all components including the ozone generator cell, electrochemical sensor, compressor, and PID controller.


Conclusion — Ozone Test Chamber for Faridabad Automotive Manufacturers

Imperial Auto Industries Ltd.'s investment in a custom 500mm × 500mm × 500mm SS ozone test chamber reflects the quality infrastructure investment typical of Faridabad's leading automotive component manufacturers. In-house ozone test chamber capability eliminates external lab dependency, enables batch-level qualification, and provides the IATF 16949-compliant test data that major OEM customers require.

For automotive component manufacturers in Faridabad, Gurgaon, Manesar, Bawal, and across Haryana who need a certified ozone test chamber, Ozone India Technology delivers factory-direct CE and ISO certified equipment with full commissioning support. Explore our ozone test chamber product page, our complete products range, or contact our technical team. Call +91 96500 17943 for a same-day quotation.

ozone test chamber for automotive component manufacturer Faridabad Haryana — Ozone India Technology installation

Frequently Asked Questions

Can Ozone India Technology supply custom-dimension ozone test chambers?
Yes. Imperial Auto Industries specified a 500×500×500mm SS inner chamber — a non-standard size. Ozone India Technology manufactures custom inner dimensions without extended lead times at Greater Noida. Contact us with your required dimension for a free quotation.
What is HSN code 84051010 for ozone test chambers?
HSN 84051010 is the Indian customs and GST classification for ozone-generating apparatus, which includes the ozone test chamber. GST rate is 18%. This HSN was specified by Imperial Auto Industries in their purchase order.
What warranty does Ozone India Technology provide?
12 months from the date of dispatch for all manufacturing defects, covering the ozone generator cell, electrochemical sensor, compressor, PID controller, and structural components. Door delivery and commissioning included.
What IATF 16949 clauses require ozone test data?
Clauses 8.4.1 (control of externally provided processes), 8.6.2 (layout inspection and functional testing), and OEM-specific CSR requirements. Imperial Auto Industries needs ozone test data in PPAP Level 3 packages for their major automotive customers.
How does Ozone India Technology register as an approved vendor?
Imperial Auto Industries registered Ozone India Technology as Vendor Code OIT-01-01 after supplier qualification. This process involves CE/ISO certificate verification, technical capability assessment, and documentation review — all completed before the ozone test chamber PO was issued.

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OI

Ozone India Technology Team

CE and ISO 9001 certified ozone generator manufacturer based in Greater Noida, Uttar Pradesh. 11 years of manufacturing experience across pharmaceutical, food processing, STP/ETP, hotel, hospital and industrial applications. IIT Patna MBA team. Exporting to UAE, Kenya, Bangladesh and 15+ countries.

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